Lightweight Concrete Production Lines
Professional automated complexes. We hand over a business plan, recipes and train your staff.
[ DENSITY ]D150 – D600From ultra-light insulation to structural mixtures per GOST
[ RELIABILITY ]WARRANTY & SERVICELong-term warranty and fast component replacement
[ BATCHING ]AUTOMATION±0.3% weight batching accuracy
[ FAST START ]LAUNCH IN 10 DAYSInstallation, custom formulation, production start on time
// EQUIPMENT GALLERY
PRODUCTION FACILITIES
Photos of real equipment units, automated lines and ready-made modules for polystyrene concrete production.
[Mobile]
Mobile Mixing Unit
// INVESTMENT PLAN
CONFIGURATION AND COST
Select a basic equipment set and expand it to match your team's required productivity.
[ ECONOMY ]
SELECT CONFIGURATIONMINI-LINE D5
Optimal for private house building and small crews.
BASE EQUIPMENT COST:
from 1,100,000 ₽
- Capacity up to 30 m³ per shift
- 400 liter loading hopper
- Mega-block forms
- Foaming section
MOST POPULAR
[ BALANCED // RECOMMENDED ]
SELECT CONFIGURATIONSTANDARD-LINE D10
Popular choice for regional factories. Automated dosing.
BASE EQUIPMENT COST:
from 5,000,000 ₽
- Capacity up to 80 m³ per shift
- Automated mixing unit
- PND 807 foaming section
- One-button control
[ HIGH CAPACITY ]
SELECT CONFIGURATIONPROM-COMPLEX D20
Heavy-duty automatic mixing plant. Component consumption control and remote monitoring.
BASE EQUIPMENT COST:
from 9,900,000 ₽
- Capacity up to 160 m³ per shift
- Automated mixing unit
- SCADA and remote monitoring
- PND 1200 foaming section
- Additive dispensers
// ONLINE PROFITABILITY CALCULATION
Payback Calculator
Move the productivity slider and adjust prices for instant financial modeling.
1 000 m³
400 m³1 000 m³1 500 m³2 000 m³2 500 m³
Housing equivalent
This volume is enough for building 20.0 houses (based on average house ~50 m³)
Regional cost parameters
RUB per 1 ton
RUB per 1 m²
RUB per 1 m³
Cost of 1 m³ of raw materialsCement + additives + polystyrene
4 816 RUB
Net monthly profit of the enterprise
+2 482 950 RUB
All costs accounted for: variable costs (raw materials, waste, transport), fixed costs (area rent, payroll fund, payroll contributions, general business expenses) and 25% profit tax.
// COMPLETED BUILDINGS
POLYSTYRENE CONCRETE HOUSES
All photos shown are real residential houses and cottages built by our clients using blocks produced on our equipment.
Kuwait
Wall Construction from Blocks
Moscow
Wall Panel House
Yekaterinburg
Floors & Roofs from Polystyrene Concrete
Neftekamsk
Mega-Block House
// PARTNERS
TRUST OF MANUFACTURERS
Real reviews from construction materials plants that have implemented our automated lines.
// QUESTIONS & SUPPORT
ANSWERS TO QUESTIONS
Everything you need to know about equipment commissioning, warranty service and polystyrene concrete composition.
What is polystyrene concrete?
Polystyrene concrete is a lightweight concrete with expanded polystyrene filler.
Lightweight concrete with expanded polystyrene filler (polystyrene concrete), thermal insulation plasters based on foam-polystyrene concrete have been known for quite some time. While polystyrene concrete has been known on our market for at least 25 years, and in the Western market — for over 40 years, expectations regarding the volume of polystyrene concrete use have been justified only in some application areas.
However, in the field of construction technologies, there has been growing interest in polystyrene concrete, indicating some changes in this regard, mainly due to the following reasons:
• Polystyrene concrete has become a serious alternative to foam concrete and aerated concrete, due to its wider range of applications, ease of manufacture and significantly better material characteristics;
• Building thermal insulation requirements are becoming significantly more stringent, as a result of which functional separation of construction materials into thermal insulation and load-bearing has become necessary, and these materials must be appropriately combined in building elements.
In this regard, interesting solutions are offered by the use of lightweight concrete with expanded polystyrene filler (polystyrene concrete).
What does "Center of Construction Technologies" do and what solutions do you offer?
"Center of Construction Technologies" was founded in 1998 with the goal of developing and manufacturing technological equipment for the construction industry based on advanced technologies and materials.
Main areas of activity:
• Automatic lines for polystyrene concrete production;
• Development and production of equipment (pre-expanders) for mixture production — polystyrene concrete, foam concrete, foam-polystyrene concrete, expanded polystyrene;
• Development and production of equipment (pre-expanders) for block (sheet) expanded polystyrene production;
• Lines for block, partition etc. production based on polystyrene concrete, foam concrete, foam-polystyrene concrete;
• Development and production of equipment manufacturing polystyrene concrete blocks and foam-polystyrene concrete blocks;
• Tongue-and-groove molds for polystyrene concrete and foam concrete production;
• Equipment for polystyrene concrete and foam concrete mixture preparation and transportation;
• Production of block forms for foam-polystyrene concrete and polystyrene concrete block production;
As a rule, "Center of Construction Technologies" implements not a single material or technology, but a complex of interconnected technologies and materials — selected depending on the type of building being constructed and the construction area, allowing for the most efficient construction.
What are the real delivery, installation supervision and line launch timelines on site?
Design and manufacturing of equipment takes an average of 45 to 60 days (depending on line capacity and configuration). After equipment delivery to your site, our engineers carry out installation supervision, full commissioning, process automation and GOST-compliant mixture formulation using your raw materials in exactly 10 working days.
Do you help with business plan and payback calculations for new regions?
Yes, we sell not just industrial equipment, but a ready-made high-margin business. Along with the equipment, you receive proven financial models, ready business plans and process maps. We help calculate the cost of 1 m³ of finished polystyrene concrete considering cement and polystyrene prices in your region, so you can reach net profit in minimal time.
What component dosing accuracy do your automated complexes provide?
All our plants are equipped with modern automated control systems (ACS) based on intelligent PLCs. High-precision tensometric (weight) dosing of binder and aggregates has an error of no more than ±0.3%. This guarantees strict adherence to GOST formulation, stable block strength from batch to batch, and eliminates overuse of expensive cement.
Can your equipment produce large-format panels and mega-blocks?
Absolutely. Our equipment is universal and works across the entire density range — from D150 to D600. You can produce both dry mixes and lightweight roof insulation, as well as classic wall blocks, mega-blocks or large-format reinforced panels for rapid house construction. For ideal block geometry, we also design automated array cutting complexes with cutting accuracy up to 1 mm.
How is equipment maintenance and spare parts delivery handled outside Russia?
"Center of Construction Technologies" is an experienced international exporter. Our equipment successfully operates in CIS countries, Europe, Asia and the Middle East. When designing ACS, we use reliable components available on the international market. Supplies of consumables and spare parts are carried out from our own plant in Yekaterinburg. All cross-border payments and logistics chains are fully streamlined.